金属加工PFMEA范例(中英文)

(过程PROCESS FMEA)

项目名称 Item:车型年/车辆类

主要参加人Core Team:序号NO.过程功能要求潜在的失效后果潜在的失效模式Process FunctionPotential Effect(S) ofPotential Failure ModeRequirementsFailure原材料进厂In-coming RawMaterial 过程责任部门Process Responsibility: 关键日期Key Date:

严频潜在的失效原因/机理现行过程预防控制级重度Current Process ControlsPotential Cause(s)/别度数ClassMechanism(s) of FailurePreventionSevOcc供应商送原材料的规格有错The supplier send thewrong material现行过程检测控制Current Process ControlsDetection工

10原材料规格错误影响零件性能Material spec is wrongaffect parts' capability4120IQC 检查IQC Inspection尺寸检测有误差measure error影响后续零件生产affect parts productionnext process3供应商送原材料的规格有错The supplier send thewrong material2每批送货供应商附上材收料员检查送货单质证明书Material receiver check9The supplier submit thedelivering listquality certification everyshipping1.IQC按送货单核对原材料规格表IQC confirm the Raw MaterialSpec List according to the送货单标明材料尺寸规delivery order.格2.IQC按原材料规格表检查原8define the SPEC. of材料尺寸规格,以每批2卷，每raw-material in the卷3个点检查料厚dilivery BillsIQC check raw material specaccording to the Raw MaterialSpec List,check material'sthickness by 3 points per coil,2入库前材料上贴来料管理票set the label on theRaw-material beforestore.按照程序要求，材料先进先出。 Frist in first out入库前材料上贴来料管理票set the label on theRaw-material beforestore.生产领料时，操作工和QC对材料进行确认Operators and QC verifythe material inproduction line.QC复查在库 re-check theparts in period.生产领料时，操作工和QC对材料进行确认Operators and QC verifythe material inproduction line.PQC用通止规抽检 PQC check with Pin gaugeFMEA编号Number:页码Page:准备人Prepared By:

FMEA日期Data(编制(orig):(修订REV)：责任及目标完措施结果Result难风险建议的措施严频难优先成日期检Recommended重度检Responsibility度指数Action(S)度数度R.P.N& TargetDetSevOccDet.Completion36NANA风险优先指数R.P.N.48NANA30移至原材料仓材料转移错误Move Material tomistake theStorerawmaterial影响后续零件生产affect partsproduction nextprocess影响后续零件生产affect partsproduction nextprocess影响后续零件生产affect partsproduction nextprocess3材料标识不明确Un-clear label1. 材料入库、出库凌乱。2. 放置周期过长。1. Un-sequence inand out store.2. long term store材料标识不明确Un-clear label2848NANA40存放Storage材料生锈rust of thematerial248NANA50移至生产线Move Materialto ProductionLine材料转移错误mistake therawmaterial32848NANA∮6.25±0.15P200T 冲压60尺寸超差P200T Stampingis out of tolerance影响客户装配affectcustomer assembly3冲孔冲头磨损The tooling punch wearsaway定期维护保养模具2maintain the dieperiodically848NANA1.影响客户使用。2.后续磨削无法装夹∮78±0.25。尺寸超差1. affect customeris out of toleranceassembly2. Can not put inthe fixture.31.冲孔冲头磨损2.模具调试中，送料步距不对1.The tooling punchwears away2.Non-conformingstamping step in thetooling adjustprocess.1.定期维护保养模具2.隔离调模品，并要求操作工严格按照操作指导书操作。PQC用卡尺抽检1.maintain the die2periodically PQC check with Vernier2. Contain theCalipertooling adjust partsand ask operatorsfollow the WI in theproduction process.848NANA1 of 9潜在的失效模式及效应分析表POTENTIAL FAILURE MODE AND EFFECTS ANALYSIS

(过程PROCESS FMEA)

项目名称 Item:车型年/车辆类

主要参加人Core Team:序号NO.过程功能要求潜在的失效后果潜在的失效模式Process FunctionPotential Effect(S) ofPotential Failure ModeRequirementsFailure 过程责任部门Process Responsibility:

关键日期Key Date:

严频潜在的失效原因/机理现行过程预防控制级重度Current Process ControlsPotential Cause(s)/别度数ClassMechanism(s) of FailurePreventionSevOcc现行过程检测控制Current Process ControlsDetection工

FMEA编号Number:页码Page:准备人Prepared By:

FMEA日期Data(编制(orig):(修订REV)：责任及目标完措施结果Result难风险建议的措施严频难优先成日期检Recommended重度检Responsibility度指数Action(S)度数度& TargetDetR.P.NSevOccDet.Completion风险优先指数R.P.N.60P200T 冲压P200T Stamping翻边孔内径过大或者椭圆flanging holebigger or smaller1. 车削后导致32.549 尺寸超差。2. 内孔车削后无法满足粗糙度要求。1. Cause 32.549out of diemension.2. Cause theroughness of32.549 hole out ofdimension.31. 合模高度不对2. 送料步距不对1. Non-conformingshutter height.2. Non-conformingstamping step.1. 现场放置操作指导书，并且要求操作工严格按照操作指导书操作。22. Set the WI siteand ask the operatorsfollow it in theproduction process.增加翻边孔控制尺寸31.8最大并要求操作工按照此尺寸卡尺控制。Add flanging holediameter 31.8Max and PQCcheck it with verniercaliper.848NANA翻边高度过低taller or shorterof the blangingheight. 导致车削和磨削后7尺寸超差。Cause dimension 7out of SPEC. afterturning andgrinding.3合模高度不到位Non-conformingshutter height.1. 现场放置操作指导书，并且要求操作工严格按照操作指导书操作。21. Set the WI siteand ask the operatorsfollow it in theproduction process.增加翻边孔高度尺寸控制7.5+/-0.3并要求操作工按照此尺寸卡尺控制。Add flanging hole height7.5+/-0.3 and PQC checkit with vernier caliper848NANA37尺寸超差影响客户使用affect37 out of dimensioncustomer using31. 合模高度不到位2. 来料较薄1. Non-conformingshutter height.2. thinner of thematerial thickness.1. 现场放置操作指导书，并且要求操作工严格按照操作指导书操作。21. Set the WI siteand ask the operatorsfollow it in theproduction process.1. 每卷材料上线时，检查材料厚度1. PQC Check thethickness of materialwhen every coil used.848NANA60导致磨削后3.0+/-P200T 冲压0.15尺寸超差。P200T Stamping材料厚度超差Cause the material thicknessdimension 3.0+/-out of dimension.0.15 out of SPEC.after grinding.3来料厚度超差the thickness ofraw-material out ofSPEC.将来料厚度控制在3.25+/-0.05。2Set the thickness ofraw-material 3.25+/-0.05。 每卷材料上线时，PQC 检查材料厚度PQC Check the thicknessof material when everycoil used.848NANA2 of 9

潜在的失效模式及效应分析表POTENTIAL FAILURE MODE AND EFFECTS ANALYSIS

冲压

项目名称 Item:

P200T Stamping

车型年/车辆类

主要参加人Core Team:序号NO.过程功能要求潜在的失效后果潜在的失效模式Process FunctionPotential Effect(S) ofPotential Failure ModeRequirementsFailure1.导致磨削后的平面度超差。2.导致磨削后的材料厚度超差。1. Cause theflatness afergrinding out ofdimension.2.cause thethickness of thepart aftergrinding out of(过程PROCESS FMEA)

过程责任部门Process Responsibility: 关键日期Key Date:

严频潜在的失效原因/机理现行过程预防控制级重度Current Process ControlsPotential Cause(s)/别度数ClassMechanism(s) of FailurePreventionSevOcc现行过程检测控制Current Process ControlsDetection工

FMEA编号Number:页码Page:准备人Prepared By:

FMEA日期Data(编制(orig):(修订REV)：责任及目标完措施结果Result难风险建议的措施严频难优先成日期检Recommended重度检Responsibility度指数Action(S)度数度R.P.N& TargetDetSevOccDet.Completion风险优先指数R.P.N.平面度超差flatness out ofdimension3合模高度不到位Non-conformingshutter height.1. 现场放置操作指导书，并且要求操作工严格按照操作指导书操作。21. Set the WI siteand ask the operatorsfollow it in theproduction process.增加冲压过程中的平面度0.15控制并且要求QC抽检。Add flatness control instamping process and PQCcheck it in period.848NANA翻边孔与地面拐角过大bigger radius ofP200T 冲压60the crossingP200T Stampingbetween theflanging and theflatness.导致磨削后34.5MAX尺寸超差。Cause 34.5MAXafter grinding outof dimension.3合模高度不到位Non-conformingshutter height.1. 现场放置操作指导书，并且要求操作工严格按照操作指导书操作。21. Set the WI siteand ask the operatorsfollow it in theproduction process.增加冲压过程中的尺寸34.5控制并且要求QC抽检。Add 34.5MAX control instamping process and PQCcheck it in period.848NANA毛刺过大 larger burrs影响零件外观及客户使用affect parts'appearance andcustomers' usage造成零件表面的压伤。Cause the dent inthe surface of thepart.2冲头或凹模镶块磨损punch and die insertwears away4定期维护保养模具maintain the dieperiodically1. 现场放置包装指导书，并且要求操作工严格按照包装指导书包装。1. Set the PI siteand ask the operatorsfollow it afterstamping.入库前每卡板贴上传送单核入库单。set the deliverynotes and receiptsnotes label on theRaw-material beforestore pallet.按照程序要求，材料先进先出。 Frist in first out操作工目视检查1pcs/15mins，PQC目视检查4pcs/hOperator check with E,1pcs/15mins,PQC check withE,4pcs/h传送前PQC确认包装正确后才可以传送。QC verify the packagingbefore delivery8NANA半成品包装包装错误70Package in semi-Non-conformingfinished productpackaging3包装方式不明确Unknown of thepackaging methods.2848NANA移至半成品区零件转移错误80Move to semi-mistake the partfinished area影响后续零件生产affect partsproduction nextprocess3材料标识不明确Un-clear label2生产领料时，操作工和QC对材料进行确认Operators and QC verifythe material inproduction line.848NANA存放90Storage零件生锈rust of the part.影响后续零件生产affect partsproduction nextprocess31. 材料入库、出库凌乱。2. 放置周期过长。1. Un-sequence inand out store.2. long term store2QC复查在库 re-check theparts in period.848NANA3 of 9

潜在的失效模式及效应分析表POTENTIAL FAILURE MODE AND EFFECTS ANALYSIS

(过程PROCESS FMEA)

项目名称 Item:车型年/车辆类

主要参加人Core Team:序号NO.过程功能要求潜在的失效后果潜在的失效模式Process FunctionPotential Effect(S) ofPotential Failure ModeRequirementsFailure材料转移错误mistake therawmaterial影响后续零件生产affect partsproduction nextprocess 过程责任部门Process Responsibility: 关键日期Key Date:

严频潜在的失效原因/机理现行过程预防控制级重度Current Process ControlsPotential Cause(s)/别度数ClassMechanism(s) of FailurePreventionSevOcc材料标识不明确Un-clear label入库前材料上贴来料管理票set the label on theRaw-material beforestore.现行过程检测控制Current Process ControlsDetection生产领料时，操作工和QC对材料进行确认Operators and QC verifythe material inproduction line.工

FMEA编号Number:页码Page:准备人Prepared By:

FMEA日期Data(编制(orig):(修订REV)：风险责任及目标完措施结果Result难建议的措施严频难成日期检优先RecommendedResponsibility重度检指数度Action(S)度数度& TargetDetR.P.NSevOccDet.Completion848NANA风险优先指数R.P.N.移至生产线Move Material100to ProductionLine32∮32.549±0.012尺寸超差is out oftolerance影响客户装配affectcustomer assembly41.车刀磨损2.零件装夹不到位1.The lathe toolwears away2.Non-confromingclamping area1. 定期维护保养车床2. 现场放置操作指导书，并且要求操作工严格按照操作指导书操作。1. maintain the lathe2periodically2. Set the WI siteand ask the operatorsfollow it in theproduction process.PQC和操作工用气动量仪抽检 PQC and operators check withAIR gauge6NANA110机加工machining内孔粗糙度不良Non-conforming ofthe roughness inthe inner hole.1.影响客户使用。1. affect customerassembly31.车刀磨损1.The lathe toolwears away定期维护保养车床2maintain the latheperiodicallyPQC用粗糙度仪抽检 PQC and operators check withroughness machine.848NANA导致磨削后3.0+/-0.15尺寸超差。材料厚度超差Cause the material thicknessdimension 3.0+/-out of dimension.0.15 out of SPEC.after grinding.5进刀量过大longer of thefeeding.现场放置操作指导书，并且要求操作工严格按PQC用千分尺抽检照操作指导书操作。1 Set the WI site and PQC and operators check withask the operatorsmicrometer.follow it in theproduction process.840NANA4 of 9

潜在的失效模式及效应分析表POTENTIAL FAILURE MODE AND EFFECTS ANALYSIS

(过程PROCESS FMEA)

项目名称 Item:车型年/车辆类

主要参加人Core Team:序号NO.过程功能要求潜在的失效后果潜在的失效模式Process FunctionPotential Effect(S) ofPotential Failure ModeRequirementsFailure 过程责任部门Process Responsibility:

关键日期Key Date:

严频潜在的失效原因/机理现行过程预防控制级重度Current Process ControlsPotential Cause(s)/别度数ClassMechanism(s) of FailurePreventionSevOcc现行过程检测控制Current Process ControlsDetection工

尺寸超差is out oftolerance影响客户装配affectcustomer assembly41.车刀磨损2.零件装夹不到位1.The lathe toolwears away2.Non-confromingclamping area1. 定期维护保养车床2. 现场放置操作指导书，并且要求操作工严格按照操作指导书操作。PQC和操作工用检具抽检。1. Set the WI site2 PQC and operators check withand ask the operatorsgaugefollow it in theproduction process.2. maintain the latheperiodically1. 定期维护保养车床2. 现场放置操作指导书，并且要求操作工严格按照操作指导书操作。PQC和操作工用检具抽检。1. Set the WI site2 PQC and operators check withand ask the operatorsgaugefollow it in theproduction process.2. maintain the latheperiodically1. 现场放置包装指导书，并且要求操作工严格按照包装指导书包装。1. Set the PI siteand ask the operatorsfollow it afterstamping.入库前每卡板贴上传送单核入库单。set the deliverynotes and receiptsnotes label on thepallet before store .FMEA编号Number:页码Page:准备人Prepared By:

FMEA日期Data(编制(orig):(修订REV)：责任及目标完措施结果Result难风险建议的措施严频难优先成日期检RecommendedResponsibility重度检指数度Action(S)度数度& TargetDetR.P.NSevOccDet.Completion风险优先指数R.P.N.8NANA110机加工machining尺寸超差is out oftolerance影响客户装配affectcustomer assembly41.车刀磨损2.零件装夹不到位1.The lathe toolwears away2.Non-confromingclamping area8NANA120半成品包装包装错误Package inNon-conformingsemi-finishedpackagingproduct造成零件表面的压伤。Cause the dent inthe surface of thepart.3包装方式不明确Unknown of thepackaging methods.2传送前PQC确认包装正确后才可以传送。QC verify the packagingbefore delivery848NANA130移至半成品区零件转移错误Move to semi-mistake the partfinished area影响后续零件生产affect partsproduction nextprocess3材料标识不明确Un-clear label2生产领料时，操作工和QC对材料进行确认Operators and QC verifythe material inproduction line.848NANA140存放Storage零件生锈rust of the part.影响后续零件生产affect partsproduction nextprocess31. 材料入库、出库凌乱。2. 放置周期过长。1. Un-sequence inand out store.2. long term store2按照程序要求，材料先进先出。 Frist in first outQC复查在库 re-check theparts in period.848NANA5 of 9

潜在的失效模式及效应分析表POTENTIAL FAILURE MODE AND EFFECTS ANALYSIS

(过程PROCESS FMEA)

项目名称 Item:车型年/车辆类

主要参加人Core Team:序号NO.过程功能要求潜在的失效后果潜在的失效模式Process FunctionPotential Effect(S) ofPotential Failure ModeRequirementsFailure 过程责任部门Process Responsibility:

关键日期Key Date:

严频潜在的失效原因/机理现行过程预防控制级重度Current Process ControlsPotential Cause(s)/别度数ClassMechanism(s) of FailurePreventionSevOcc现行过程检测控制Current Process ControlsDetection工

FMEA编号Number:页码Page:准备人Prepared By:

FMEA日期Data(编制(orig):(修订REV)：责任及目标完措施结果Result难风险建议的措施严频难优先成日期检Recommended重度检Responsibility度指数Action(S)度数度R.P.N& TargetDetSevOccDet.Completion风险优先指数R.P.N.150移至生产线Move Materialto ProductionLine材料转移错误mistake therawmaterial影响后续零件生产affect partsproduction nextprocess3材料标识不明确Un-clear label2入库前材料上贴来料管理票set the label on theRaw-material beforestore.生产领料时，操作工和QC对材料进行确认Operators and QC verifythe material inproduction line.424NANA160倒角chamfer倒角大于0.5cthe chamfer morethan 0.5影响零件外观affect parts'appearance2倒角限位移动the limit awayPQC用投影仪抽检定期维护保养机床5maintain the machine PQC check with profileperiodicallyprojector.1. 现场放置包装指导书，并且要求操作工严格按照包装指导书包装。1. Set the PI siteand ask the operatorsfollow it afterstamping.入库前每卡板贴上传送单核入库单。set the deliverynotes and receiptsnotes label on thepallet before store .330NANA170半成品包装包装错误Package inNon-conformingsemi-finishedpackagingproduct造成零件表面的压伤。Cause the dent inthe surface of thepart.2包装方式不明确Unknown of thepackaging methods.3传送前PQC确认包装正确后才可以传送。QC verify the packagingbefore delivery424NANA180移至半成品区零件转移错误Move to semi-mistake the partfinished area影响后续零件生产affect partsproduction nextprocess3材料标识不明确Un-clear label2生产领料时，操作工和QC对材料进行确认Operators and QC verifythe material inproduction line.424NANA190存放Storage零件生锈rust of the part.影响后续零件生产affect partsproduction nextprocess31. 材料入库、出库凌乱。2. 放置周期过长。1. Un-sequence inand out store.2. long term store4按照程序要求，材料先进先出。 Frist in first outQC复查在库 re-check theparts in period.848NANA200移至生产线Move Materialto ProductionLine材料转移错误mistake therawmaterial影响后续零件生产affect partsproduction nextprocess3材料标识不明确Un-clear label2入库前材料上贴来料管理票set the label on theRaw-material beforestore.生产领料时，操作工和QC对材料进行确认Operators and QC verifythe material inproduction line.848NANA210磨削grinding粗糙度超差roughness of theflat out ofdimension.影响客户使用affectcustomer using3砂轮硬度以及颗粒度不适合。Non-conforming ofthe hardness andparticle grindingwheel.2选择合适的砂轮并将砂轮规格写入操作指导书Choose conforminggrinding wheel andwrite it into WI生产前，QC和操作工检查砂轮的规格。QC andoperators check the Spec.of the grinding wheel.848NANA6 of 9潜在的失效模式及效应分析表POTENTIAL FAILURE MODE AND EFFECTS ANALYSIS

(过程PROCESS FMEA)

项目名称 Item:车型年/车辆类

主要参加人Core Team:序号NO.过程功能要求潜在的失效后果潜在的失效模式Process FunctionPotential Effect(S) ofPotential Failure ModeRequirementsFailure 过程责任部门Process Responsibility:

关键日期Key Date:

严频潜在的失效原因/机理现行过程预防控制级重度Current Process ControlsPotential Cause(s)/别度数ClassMechanism(s) of FailurePreventionSevOcc1. 加工特殊的磨削夹具以减小磁力。2. 磨削前用切削液洗刷工作台面。1. Machining specialgrinding gauge toreduce the magneticforce.2. Clearn the workingflat beforeproduction.现行过程检测控制Current Process ControlsDetection工

FMEA编号Number:页码Page:准备人Prepared By:

FMEA日期Data(编制(orig):(修订REV)：风险责任及目标完措施结果Result难建议的措施严频难优先成日期检Recommended重度检Responsibility度指数Action(S)度数度R.P.N& TargetDetSevOccDet.Completion风险优先指数R.P.N.out of dimension.影响客户使用affectcustomer using41. 磨床磁力过大2. 磨床工作台有异物1. Bigger magneticforce of thegrinding machine2. Un-clearn of theworking flat.2QC对每盘的零件平面度进行抽检PQC check the somesamples of every plate.6NANA210磨削grinding3+/-0.15尺寸超差3+/-0.15 out ofdimension影响客户使用affectcustomer using3车削不到位more or no enoughgrinding21. 现场放置包装指导书，并且要求操作工严格按照包装指导书包装QC对每盘的零件进行抽检。PQC check the some1. Set the PI sitesamples of every plate.and ask the operatorsfollow it afterstamping.848NANA7+/-0.3尺寸超差7+/-0.3 out ofdimension影响客户使用affectcustomer using3车削不到位more or no enoughgrinding21. 现场放置包装指导书，并且要求操作工严格按照包装指导书包装QC对每盘的零件进行抽检。PQC check the some1. Set the PI sitesamples of every plate.and ask the operatorsfollow it afterstamping.1. 现场放置包装指导书，并且要求操作工严格按照包装指导书包装QC对每盘的零件进行抽检。PQC check the some1. Set the PI sitesamples of every plate.and ask the operatorsfollow it afterstamping.磨削前用切削液洗刷工作台面。 Clearn the workingflat beforeproduction.848NANA34.5MAX 尺寸超差。影响客户使用affect34.5MAX out ofcustomer usingdimension210磨削grinding3磨削不到位no enough grinding2848NANAout of dimension影响客户使用affectcustomer using3 磨床工作台有异物 Un-clearn of theworking flat.2QC对每盘的零件进行抽检PQC check the somesamples of every plate.848NANA7 of 9

潜在的失效模式及效应分析表POTENTIAL FAILURE MODE AND EFFECTS ANALYSIS

(过程PROCESS FMEA)

项目名称 Item:车型年/车辆类

主要参加人Core Team:序号NO.过程功能要求潜在的失效后果潜在的失效模式Process FunctionPotential Effect(S) ofPotential Failure ModeRequirementsFailure 过程责任部门Process Responsibility:

关键日期Key Date:

严频潜在的失效原因/机理现行过程预防控制级重度Current Process ControlsPotential Cause(s)/别度数ClassMechanism(s) of FailurePreventionSevOcc1. 现场放置包装指导书，并且要求操作工严格按照包装指导书包装。1. Set the PI siteand ask the operatorsfollow it .入库前每卡板贴上传送单核入库单。set the deliverynotes and receiptsnotes label on thepallet before store .现行过程检测控制Current Process ControlsDetection工

FMEA编号Number:页码Page:准备人Prepared By:

FMEA日期Data(编制(orig):(修订REV)：责任及目标完措施结果Result难风险建议的措施严频难优先成日期检RecommendedResponsibility重度检指数度Action(S)度数度& TargetDetR.P.NSevOccDet.Completion风险优先指数R.P.N.220半成品包装包装错误Package inNon-conformingsemi-finishedpackagingproduct造成零件表面的压伤。Cause the dent inthe surface of thepart.3包装方式不明确Unknown of thepackaging methods.2传送前PQC确认包装正确后才可以传送。QC verify the packagingbefore delivery848NANA230移至半成品区零件转移错误Move to semi-mistake the partfinished area影响后续零件生产affect partsproduction nextprocess3材料标识不明确Un-clear label2生产领料时，操作工和QC对材料进行确认Operators and QC verifythe material inproduction line.848NANA240外协清洗cleanoutsource零件表面未清洗干净影响客户使用affectunclean of the partcustomer using4供应商对零件表面清洁度要求不明确unknown of thesupplier to thecleanessrequiremnent.3每批来料QC对清洁度进行检采购发图纸给供应商测。Purchase publish theQC check the partdrawing to suppliercleaness of every lot.6NANA240外协清洗cleanoutsource零件表面有碰伤影响客户使用affectdent in the surfacecustomer usingof the part2包装不合理non-conformingpackaging3与供应商沟通，制订合理包装方式。Communicate withsupplier and makeright PI.入库前每卡板贴上传送单核入库单。set the deliverynotes and receiptsnotes label on thepallet before store .每批来料QC对外观和包装进行检测。QC check the partappearance and packagingof every lot.生产领料时，操作工和QC对材料进行确认Operators and QC verifythe material inproduction line.848NANA230移至包装区Move packagearea零件转移错误mistake the part影响后续零件生产affect partsproduction nextprocess3材料标识不明确Un-clear label2848NANA260包装全检100% sortingand packaging零件外观项目检查有误影响客户使用affectappearance sortingcustomer usingerror2操作工对外观要求不明确unknown of theoperator to theappearancerequirement.31. 现场放置全检指导书，并且要求操作工严格按照全检指导书全检QC对零件进行抽检。QC check the part with1. Set the Inspectioneyes.Instruction site andask the operatorsfollow it.848NANA8 of 9

潜在的失效模式及效应分析表POTENTIAL FAILURE MODE AND EFFECTS ANALYSIS

(过程PROCESS FMEA)

项目名称 Item:车型年/车辆类

主要参加人Core Team:序号NO.过程功能要求潜在的失效后果潜在的失效模式Process FunctionPotential Effect(S) ofPotential Failure ModeRequirementsFailure 过程责任部门Process Responsibility:

关键日期Key Date:

严频潜在的失效原因/机理现行过程预防控制级重度Current Process ControlsPotential Cause(s)/别度数ClassMechanism(s) of FailurePreventionSevOcc操作工对包装要求不明确Un-known of theoperators the thepackaginginstruction.现行过程检测控制Current Process ControlsDetection工

FMEA编号Number:页码Page:准备人Prepared By:

FMEA日期Data(编制(orig):(修订REV)：风险责任及目标完措施结果Result难建议的措施严频难成日期检优先RecommendedResponsibility重度检指数度Action(S)度数度& TargetDetR.P.NSevOccDet.Completion风险优先指数R.P.N.260包装全检100% sortingand packaging包装有误non-conformingpackaging造成零件外观不良cause the non-conforming of thepart appearance321. 现场放置包装指导书，并且要求操作工严格按照包装指导书包装QC对零件进行抽检。QC check the part with1. Set the Packagingeyes.Instruction site andask the operatorsfollow it.入库前每卡板贴上传送单核入库单。set the deliverynotes and receiptsnotes label on thepallet before store .按照程序要求，材料先进先出。 Frist in first out生产领料时，操作工和QC对材料进行确认Operators and QC verifythe material inproduction line.848NANA270移至成品仓Move tofinishedproductwarehouse零件转移错误mistake the part影响客户使用affectcustomer using3材料标识不明确Un-clear label2848NANA280存放Storage零件生锈rust of the part.影响客户使用affectcustomer using31. 材料入库、出库凌乱。2. 放置周期过长。1. Un-sequence inand out store.2. long term store2QC复查在库 re-check theparts in period.848NANA送至客户290Deliver tocustomer零件转移错误mistake the part影响客户使用affectcustomer using3材料标识不明确Un-clear label2每箱产品贴上成品票。出货时OQC对产品进行确认set the finish notesOQCcheck the part beforeon every box.delivery.848NANA版本Rev.out of spec. 0.2 A 变更内容Comment日期 Date准备人Prepared by审核Checked by批准Approval by9 of 9